Internal Reference: FABGRV.0095

GRV50-EP Industrial Ozone Generator

Industrial Ozone Generator, water-cooled, Virola type, designed to operate with LOX or PSA, with PLC control and touch screen. Ozone production of 50KgO3/h, at 150g/Nm3 concentration. 400V, 50Hz, 375kW.

Water-cooled ozone generator, high efficiency with borosilicate dielectric. This generator requires an oxygen supply to produce ozone, either from a liquid oxygen tank (LOX) or an oxygen concentrator (PSA). Achieves very high ozone concentrations consistently with a highly efficient electrical consumption rate . Additionally, it includes a powerful control unit, composed of SIEMENS PLC with 7" touch screen, with data logging and remote access with full real-time control via VPN router. The equipment includes a proportional valve for automatic ozone flow regulation and pneumatic and hydraulic control instrumentation. Manufactured with high-quality components and mounted on a metal frame, ready to connect and operate. Robust, durable, and reliable equipment that can operate 24 hours a day.

Highly Recommended
2-year warranty extendable
Manufacturing time: Consult

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Industrial Ozone Generator

Technical specifications

What is it used for?

This ozone generator is used for powerful wastewater treatment and disinfection (WWTP), and public water purification (DWTP). It is also used in bleaching processes in the textile and paper industries. It is also used in fish farms, aquariums, recovery of lakes and agricultural ponds, irrigation water, etc...

Product Details

What´s included
Ozone Generation system	Una Virola de 25KgO3/h, con dieléctricos de borosilicato. Refrigerado por Glicol.
Refrigeration	El agua de refrigeración debe ser suministrado por el cliente. El equipo no incluye enfriadora. Puede adquirirla opcionalmente. También puede trabajar en circuito cerrado con intercambiador de calor. Vea Accesorios los modelos recomendados.
Communication	ON remoto cableado, Relés de estado (Iniciado, Generando, Fallo), Permite comunicación ModBus. Router VPN incluido para Acceso Remoto con Control total.
Sensors	Punto de Rocío del Oxígeno entrante. Caudal, Temperatura y Presión de gas Ozono resultante. Flujo y Temperatura de caudal de Refrigeración. Fugas de Ozono. Apertura de Puerta.
Oxygen concentrator	El oxígeno debe ser suministrado por el cliente, desde LOX o PSA. El equipo no incluye PSA.
Technical Valves	Válvula motorizada de entrada de oxígeno, Mano reductor con filtro en la entrada, Válvula proporcional para ajuste automático de caudal, Válvula motorizada de ozono de salida. Válvula de seguridad en la virola.
Control	Por PLC con Pantalla Táctil 7" SIEMENS. Gestor de alarmas y mantenimientos. Regulación de potencia y caudal por lazo PID.
Included in the packaging	Manual de Usuario

Technical features
Electric Power	150 kW
Air/Oxygen flow	Necesita 135 Nm3/h a 3-5 bares a 5-30ºC
Gas connection	IN/OUT DN50
Hydraulic connexion	IN/OUT DN100
Recirculation Flow	Necesita 40 m3/h a 1 bar a 15-22ºC
Weight	Generador de Ozono: 2900 kg PSU: 4000 kg
Ozone Production	25 kg O3/h
Ozone concentration	Máxima = 200 g/Nm3 \| Óptima = 148 g/Nm3
Power supply	380 -460 V, 3 P, 50-60 Hz
Dimensions	Generador de Ozono: 4250 x 1150 x 2000 mm (Ancho x Profundo x Alto) PSU: 4800 x 1000 x 2160 mm (Ancho x Profundo x Alto)

Working Conditions
Working pressure	0,6 - 1,4 bars
Room fittings	La sala debe estar bien ventilada, y prever sistema de extracción para caso de fugas. Instalar cartel con las advertencias de seguridad.
Humidity	< 85 %
Room temperature	5 - 35ºC
Source gas	El equipo necesita un suministro de oxígeno bien LOX o PSA.
Gas quality	95-99% de pureza de oxígeno, secado de -40ºC Punto de Rocío.
Others	Admite venturi a la salida.
Quality of the water that is refrigerated	Agua osmotizada + Glicol

Additional information
Warranty	2 años ampliable indefinidamente, con contrato de mantenimiento
Made in	España
Last revision	2023
Sold from	2019
UFI number	G000-W09P-Y00M-TV8V
Certificates	CE, EUTOA, BIOCIDE
Made by	ZonoSistem

Funcioning

When the ozone generator receives a start order, it opens the inlet valve allowing oxygen to enter the equipment. The range of desired oxygen pressure will be maintained. Once the pressure is regulated, the oxygen is conducted to the ozone generation system, where the oxygen is exposed to a strong electric field creating the ozone molecule, a very reactive and oxidizing gas. The gas flowmeter continuously measures the ozone flow rate which is adjusted to the desired value. The power in kw of the equipment can be varied manually on the screen or through an external 4-20mA signal.

If it does not detect water flow, oxygen flow, or the cooling temperature is not adequate, the generator will give an alarm and stop for safety

Documentation incluided

Safety manual.
User manual, installation and commissioning.
Maintenance manual.
Declaration of Conformity.
Certificate of guarantee.
Compliance with biocidal regulations.
Our Quality Test results.

Technology

The GRV's ozone generation technology is based on high-frequency corona discharge, with a 50,000V-resistant borosilicate dielectric. It works with voltages from 5,000 to 10,000v, and at a frequency of higher than 5khz. Made of materials with high resistance to ozone, 316L stainless steel, Viton and Teflon gaskets.

We comply with biocidal regulations and ISO certificates.