GRV20-EP Industrial Ozone Generator


Internal Reference: FABGRV.0031

GRV20-EP Industrial Ozone Generator

Industrial Ozone Generator, water-cooled, Virola type, designed to operate with LOX or PSA, with PLC control and touch screen. Ozone production of 20KgO3/h, at 150g/Nm3 concentration. 400V, 50Hz, 150kW.

Water-cooled ozone generator, high efficiency with borosilicate dielectric. This generator requires an oxygen supply to produce ozone, either from a liquid oxygen tank (LOX) or an oxygen concentrator (PSA). Achieves very high ozone concentrations consistently with a highly efficient electrical consumption rate . Additionally, it includes a powerful control unit, composed of SIEMENS PLC with 7" touch screen, with data logging and remote access with full real-time control via VPN router. The equipment includes a proportional valve for automatic ozone flow regulation and pneumatic and hydraulic control instrumentation. Manufactured with high-quality components and mounted on a metal frame, ready to connect and operate. Robust, durable, and reliable equipment that can operate 24 hours a day.

Highly Recommended
2-year warranty extendable
Manufacturing time: Consult

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Industrial Ozone Generator

Technical specifications 

 

What is it used for?

This ozone generator is used to perform powerful wastewater purification and disinfection treatments (WWTP) and public water purification (ETAP). It is also used in bleaching processes in the textile or paper industry. Also in fish farms, aquariums, recovery of lakes and agricultural ponds, irrigation water, etc...

Product Details

What´s included

Ozone Generation system A ferrule of 20 kg O3/h, with borosilicate dielectric. Water cooled.
Oxygen concentrator Oxygen must be supplied by the customer, from LOX or PSA. The kit does not include PSA.
Refrigeration Cooling water must be supplied by the customer. The equipment does not include a chiller. You can purchase it optionally. It can also work in a closed circuit with a heat exchanger.
See Accessories.
Control By PLC with 7" SIEMENS Touch Screen. Alarm and maintenance manager. Power and flow regulation by PID loop.
Communication Wired remote ON, Status relays (Initiated, Generating, Fault), Allows ModBus communication. VPN Router included for Remote Access with Full Control.
Sensors Dew Point of incoming Oxygen. Flow, Temperature and Pressure of the resulting Ozone gas. Flow and Temperature of Refrigeration flow. Ozone leaks. Door Opening.
Technical Valves Motorized oxygen inlet valve, Hand reducer with inlet filter, Proportional valve for automatic flow adjustment, Motorized outlet ozone valve. Safety valve in the ferrule.
Included in the packaging User manual

Technical features

Ozone Production 20 kg O3/h
Ozone concentration Max. = 200 g/Nm3
Optimum = 150 g/Nm3
Power supply 380 -460 V, 3 P, 50-60 Hz
Electric Power 150 kW
Air/Oxygen flow You need 135 m3/h at 99.5%, 3 - 5 bars pressure and 5 - 30ºC.
Recirculation Flow You need 40 m3/h at 1 bar at 15 - 22ºC
Gas connection IN/OUT DN50
Hydraulic connexion IN/OUT DN100
Weight Ozone generator: 2900 kg
PSU: 4000 kg
Dimensions Ozone Generator: 4250 x 1150 x 2000 mm (L x l x h)
PSU: 4800 x 1000 x 2160 mm (L x l x h)

Working Conditions

Room fittings The room must be well ventilated, and provide an extraction system in case of leaks. It is recommended to install an ozone leak sensor and a sign with safety warnings in the room
Humidity < 85 %
Room temperature 5 - 35ºC
Source gas The team needs an oxygen supply of either LOX or PSA.
Gas quality 95 - 99% oxygen purity, drying at -40ºC Dew Point.
Working pressure 0,6 - 1,4 bars
Quality of the water that is refrigerated Osmosis water + Glycol.
Others It admits venturi at the outlet.

Additional information

Made by ZonoSistem
Made in Spain
Sold from 2019
Last revision 2023
Certificates CE, EUTOA, BIOCIDE
Warranty 2 years extendable indefinitely with maintenance contract
UFI number G000-W09P-Y00M-TV8V

Funcioning

When the ozone generator receives a start order, it opens the inlet valve allowing oxygen to enter the equipment. The range of desired oxygen pressure will be maintained. Once the pressure is regulated, the oxygen is conducted to the ozone generation system, where the oxygen is exposed to a strong electric field creating the ozone molecule, a very reactive and oxidizing gas. The gas flowmeter continuously measures the ozone flow rate which is adjusted to the desired value. The power in kw of the equipment can be varied manually on the screen or through an external 4-20mA signal.

If it does not detect water flow, oxygen flow, or the cooling temperature is not adequate, the generator will give an alarm and stop for safety

Documentation incluided

  • Safety manual.

  • User manual, installation and commissioning.

  • Maintenance manual.

  • Declaration of Conformity.

  • Certificate of guarantee.

  • Compliance with biocidal regulations.

  • Our Quality Test results.

Technology

The GRV's ozone generation technology is based on high-frequency corona discharge, with a 50.000 V resistant borosilicate dielectric. It works with voltages from 5.000 to 10.000 V and at a frequency of higher than 5 kHz. Made of materials with high resistance to ozone, 316L stainless steel, Viton and Teflon gaskets.

Imagen de Odoo y bloque de texto

We comply with biocidal regulations and ISO certificates.

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