GRV10-EP Industrial Ozone Generator
Industrial Ozone Generator, water-cooled, Virola type, to operate from LOX or PSA, with PLC control and touch screen. Ozone production of 10KgO3/h, at 148g/Nm3 concentration. 75 kW.
High-efficiency ozone generator with borosilicate dielectric. This generator requires an oxygen supply to produce ozone. Oxygen can come from a liquid oxygen tank (LOX) or from an oxygen concentrator (PSA).
The equipment is robust, durable, and reliable. It can operate 24 hours a day. It achieves high ozone concentrations with very efficient electrical consumption. Manufactured with high-quality components and mounted on a metal base. Ready to be plugged in and operate.
The system includes a powerful control unit: a SIEMENS PLC with a 7" touch screen, data logging, and remote access. It has full real-time control via VPN router. The equipment includes a valve for ozone flow regulation. It includes pneumatic and hydraulic control instrumentation.
2 years of extendable warranty
Manufacturing in 60-90 days
Industrial Ozone Generator
Technical specifications
What is it used for?
This ozone generator is used to carry out powerful wastewater purification and disinfection treatments (WWTP), and drinking water treatments (DWTP). It is also used in bleaching processes in the textile or paper industry, fish farms, aquariums, recovery of lakes, irrigation water, etc.
Product Details
| Ozone Generation system | A 10 kg O3/h ferrule with borosilicate dielectrics. Glycol cooled. |
| Refrigeration | Cooling water must be supplied by the customer. The unit does not include a chiller. It can be purchased as an option. It can also operate in a closed circuit with a heat exchanger. See Accessories for recommended models. |
| Oxygen concentrator | Oxygen must be supplied by the customer, using LOX or PSA. The equipment does not include PSA. |
| Control | By PLC with 7" SIEMENS touch screen. Alarm and maintenance manager. Power and flow regulation by PID loop.. |
| Communication | Wired remote ON, Status relays (Started, Generating, Fault), ModBus communication enabled. VPN router included for remote access with full control. |
| Sensors | Incoming oxygen dew point. Resulting ozone gas flow rate, temperature, and pressure. Refrigeration flow rate and temperature. Ozone leaks. Door opening. |
| Technical Valves | Motorized oxygen inlet valve, manual reducer with inlet filter, proportional valve for automatic flow rate adjustment, motorized ozone outlet valve. Safety valve in the ferrule. |
| Included in the packaging | User guide |
| Ozone concentration | Max. = 200 g/Nm3 |Optimum = 148 g/Nm3 |
| Power supply | 380 - 460 V, 3 P, 50 - 60 Hz |
| Ozone Production | 10 kg O3/h |
| Electric Power | 75 kW |
| Refrigeration Flow | 20 m3/h / 1 bar / 15-22ºC |
| Air/Oxygen flow | 70 Nm3/h / 3-5 bares / 5-30ºC |
| Cooling connection | DN80 |
| Dimensions |
Ozone Generator: 4000 x 1000 x 2100 mm (L x l x h) Power Unit: 3600 x 1000 x 2100 mm (L x l x h) |
| Packed size | To consult |
| Weight | 1,6 T emply, 2,5 T working |
| Gas connection | DN40 |
| Others | It admits venturi at the exit. |
| Quality of the water that is refrigerated | Osmotized water + Glycol |
| Room fittings | The room must be well ventilated and have an extraction system in case of leaks. Post safety warning signs. |
| Humidity | < 85 % |
| Room temperature | 5 - 35ºC |
| Working pressure | 0,6 - 1,4 bar |
| Gas quality | 95-99% oxygen purity, drying at -40ºC Dew Point. |
| Source gas | The equipment requires a supply of oxygen either LOX or PSA. |
| UFI number | G000-W09P-Y00M-TV8V |
| Made by | ZonoSistem |
| Sold from | 2018 |
| Certificates | CE, BIOCIDE PT2, PT4, PT5, PT11 |
| Warranty | 2 years, extendable indefinitely, with maintenance contract |
| Last revision | 2021 |
| Made in | Spain |
Functioning
When the ozone generator receives a start order, it opens the inlet valve allowing oxygen to enter the equipment. The manual inlet reducer maintains the range of desired oxygen pressures. Once the pressure is regulated, the oxygen is conducted to the ozone generation shell, where the oxygen is exposed to a strong electric field that dissociates the molecule into oxygen, into free atoms. These atoms are recombined 3 by 3 creating the ozone molecule O3, a very reactive and oxidizing gas. The gas flowmeter continuously measures the ozone flow rate, and through the proportional valve it is adjusted to the desired flow rate. The power in kw of the equipment can be varied manually on the screen, or by means of an external 4-20mA signal.
En caso de que no detecte caudal de agua, caudal de oxígeno, o bien la temperatura de refrigeración no sea la adecuada, el generador dará una alarma y se parará por seguridad..
Documentation included
Safety manual.
User manual, installation and commissioning.
Maintenance manual.
Declaration of Conformity.
Certificate of guarantee
Compliance with biocidal regulations.
Our Quality Test results.
Technology
The GRV's ozone generation technology is based on high-frequency corona discharge, with a 50.000 V resistant borosilicate dielectric. It works with voltages from 5.000 to 10.000 V and at a frequency of higher than 5 kHz. Made of materials with high resistance to ozone, 316L stainless steel, Viton and Teflon gaskets.
