Ozone in Industrial DWTP

Ozone for water pretreatment before entering the industry

Use of ozone in Industrial DWTP


Internal Reference: AGUA_ETAPINDUSTRIAL

Use of ozone in Industrial DWTP

Ozone is an optimal solution for treating water from the public network or wells before its industrial use, since its oxidizing power allows the elimination or reduction of common contaminants in Andalusia such as nitrates (from fertilizers and livestock waste), pesticidesheavy metals, excess dissolved salts or organic matter that generate turbidity, taste, or odors. In addition, it is especially effective against chlorates, by-products of chlorination, and against chlorinated or brominated anisoles, responsible for undesirable odors and tastes that may compromise the quality of final products. Unlike other disinfectants, ozone acts quickly and without leaving persistent chemical residues, ensuring purer, safer water in line with the highest industrial standards.

Optimize your industry by applying ozone and improve water quality

 

Ozone allows for a reduction in chemical consumption

It is generated on-site, eliminating the need to store or transport chemicals

Ozone contributes to sustainability and reduces the carbon footprint

The system is automated, so no labor is required for its application

Problems with Industrial WTP water quality?

                Effects of Ozone in an Industrial WTP

                1. Oxidizes heavy metals and emerging contaminants

                Ozone oxidizes heavy metals, as well as metals such as iron and manganese, making them insoluble, favoring decantation or retention in subsequent filters. In addition, ozone effectively oxidizes emerging contaminants that come from the public network or wells.

                2. Enhances flocculation and coagulation

                Ozone itself has an effect of generating flocs and coagulates, due to the polarization of water when raising the Redox potential. But it also enhances the effect of other flocculants and coagulants, maximizing the grouping of organic and inorganic material. This favors subsequent filtration stages.

                3. Improves filtration performance

                Water treated with ozone, when reaching the filtration system, has less turbidity and less organic matter in general, so filter cleanings are reduced and consequently the consumption of washing water.

                4. Powerful disinfection

                Ozone eliminates, at low concentrations and short contact times, all types of microorganisms, such as viruses, bacteria, fungi, and molds. It also has a low residual effect.

                5. Improves odor and taste

                Chlorination in the presence of organic matter generates organochlorine by-products that, in addition to being harmful, provide unpleasant taste and odor for the consumer. Ozone is a strong solution for the agri-food industry.

                6. Reduces use of chlorine, chloramines, and other by-products

                Water treated with ozone is better purified and will have a lower demand for oxidants to maintain optimal disinfection levels. Therefore, if you use ozone in your Industrial WTP, you will eliminate problems with by-products. Both chlorites and chlorates are a problem, since they are regulated by health authorities due to their effects on health. The European Food Safety Authority (EFSA) sets maximum limits.

                  What type of Ozone Generator do I need?

                                                                      Next, we show you the ranges of ozone generators available for Industrial DWTP.

                                                                       Gama Generador de ozono industrial
                                                                      Gama Generador de ozono profesional


                                                                      RecommendationsFor injection in pipe
                                                                      with flow from 3 to 20 m3/h
                                                                      With Automatic control
                                                                      For injection in pipe
                                                                      with flow from 40 to 50 m3/h
                                                                      With Automatic control
                                                                      For tank treatment
                                                                      from 1 to 10 m3
                                                                      With Automatic control
                                                                      For tank treatment
                                                                      from 10 to 200 m3
                                                                      With Manual control
                                                                      Equipment Included
                                                                      Air-Cooled Generator
                                                                      With Compressor
                                                                      With Oxygen Concentrator
                                                                      With Refrigerated Dryer
                                                                      With Pump and Venturi
                                                                      With Contact Tower
                                                                      With Automatic Power Control
                                                                      With Recipe Manager by PLC
                                                                      With Redox Meter
                                                                      With Leak Sensor
                                                                      Water-Cooled Generator
                                                                      With Compressor
                                                                      With Oxygen Concentrator
                                                                      With Refrigerated Dryer
                                                                      With Pump and Venturi
                                                                      With Contact Tower
                                                                      With Automatic Power Control
                                                                      With Recipe Manager by PLC
                                                                      With Redox Meter
                                                                      With Leak Sensor
                                                                      With Remote Control
                                                                      AIr-Cooled Generator
                                                                      With Compressor
                                                                      With Oxygen Concentrator
                                                                      With Refrigerated Dryer
                                                                      With Pump and Venturi
                                                                      With Automatic Power Contro
                                                                      With Recipe Manager by PLC
                                                                      With Redox Meter
                                                                      With Leak Sensor
                                                                      Water-Cooled Generator
                                                                      With Compressor
                                                                      With Oxygen Concentrator
                                                                      With Refrigerated Dryer
                                                                      With Pump and Venturi
                                                                      With Automatic Power Control
                                                                      With Recipe Manager by PLC
                                                                      With Redox Meter
                                                                      With Leak Sensor
                                                                      Optional equipment
                                                                      Dissolved Ozone Meter ppm
                                                                      Remote Control, PC or Mobile
                                                                      Dissolved Ozone Meter ppm
                                                                      Dissolved Ozone Meter ppm
                                                                      Remote Control, PC or Mobile
                                                                      Dissolved Ozone Meter ppm
                                                                      Ozone Concentration
                                                                      65 gO3/m 
                                                                      148 gO3/m3
                                                                      40 gO3/m3
                                                                      148 gO3/m3
                                                                      Ozone Productions
                                                                      7,12,20,40 gO3/h80, 120, 200, 500 gO3/h7,12,20,40 gO3/h
                                                                      80, 120, 200, 500 gO3/h
                                                                      Working ConditionsPipes with pressure from 0,5-6 bar
                                                                      Pipes with pressure from 0,5-6 bar
                                                                      Atmospheric pressure tanks
                                                                      Atmospheric pressure tanks

                                                                      1. What is the difference between the ranges?

                                                                      The 4 ranges include the ozone generator, with compressor and oxygen concentrator. The first difference is that HIDRO VT ranges are used to inject ozone directly into the water pipe. To achieve this, they include a pump and venturi to inject ozone gas into the pipe and a contact tower to homogenize the mixture. HIDRO V ranges, on the other hand, are used to inject ozone into a buffer water tank through recirculation with pump and venturi.

                                                                      Both ranges have automatic power control to reach the desired ozone dose.



                                                                      2. Which range do you recommend?

                                                                      It depends on how your hydraulic system is. If you have a buffer tank from which you supply water to different washing points, you can use a HIDRO V. If you don’t have a buffer tank, install a HIDRO VT in the main line that supplies water to all lines.

                                                                      3. How much ozone do i need?

                                                                      With the HIDRO VT range, you will have to apply at least 2ppm per cubic meter of water to be treated. That is, for a flow of 10m³ use at least a 20-gram generator. With the HIDRO V range, you will have to take into account, in addition to flow, the tank volume. Consult our experts.

                                                                      Examples of Ozone in Industrial DWTP

                                                                       Injection and recirculation plant in reception tanks of the food industry.

                                                                      Injection and recirculation plant in reception tanks of the food industry. Spain

                                                                       Dissolved ozone and Redox control in pretreatment of Industrial WTP

                                                                      Dissolved ozone and Redox control in pretreatment of Industrial WTP. Spain

                                                                       Ozone Industrial WTP Paper Industry.

                                                                      Ozone Industrial WTP Paper Industry. Spain

                                                                       Ozone in WTP of soft drink industry.

                                                                      Ozone in WTP of soft drink industry. Spain

                                                                       Ozone in WTP of canning industry.

                                                                      Ozone in WTP of canning industry. Spain

                                                                       Ozone in WTP of meat industry.

                                                                      Ozone in WTP of meat industry. Spain

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