Design of pilot ozonation plants
We identify the necessary ozone demands and size your project to meet your objectives
ZonoSistem designs and custom manufactures ozonation pilot plants from small to large scale. The objective of these ozonation pilot plants is to test the actual ozone demands of an ozonation process on-site.
These pilot ozonation plants can be fixed or mobile and can combine different treatment technologies. They include a powerful control unit for data recording and evaluation that will be used for the final calculation of ozone demands.
Advantages of acquiring your own Customized Ozonation Pilot Plant
Effectiveness of the ozonation process under controlled and in-situ conditions
The Customized Pilot Ozonation Plant will be located at the actual treatment site with the same working conditions as the scaled project, so that precise data will be obtained for the final calculation of ozone demand.
Combination of technologies
The Customized Ozonation Pilot Plant will allow for the combination of different technologies, with the aim of finding the most effective and efficient solution for the client. It also enables the simulation of different working conditions (changes in pH, pressure, flow rate, contact times, etc...)
They allow for the collection of data to conduct economic feasibility studies
Powerful data analysis and control systems will allow us to make informed decisions regarding the project's sizing backed by data.
Why buy a Customized Ozonation Pilot Plant?
In the industrial sector, there are no two identical water flows or disinfection processes. That’s why our customized pilot ozonation plants are designed to meet a critical need: to validate the technical and economic feasibility of ozone treatment before making a large-scale investment. Designed as small-scale systems that accurately replicate your actual operating conditions, these units allow for empirical determination of optimal doses, contact times, and the real effectiveness of ozone against your specific contaminants.
As engineers and manufacturers, we do not believe in generic solutions. Our approach focuses on designing and configuring each pilot plant to fit your project, equipping it with the necessary monitoring and mixing technology to collect accurate data on-site. The use of these pilot systems eliminates technical uncertainty, optimizes future energy consumption, and ensures that the subsequent scaling to the final industrial system is a resounding, safe, and efficient success.
In the industrial sector, there are no two identical water flows or disinfection processes. That’s why our customized pilot ozonation plants are designed to meet a critical need: to validate the technical and economic feasibility of ozone treatment before making a large-scale investment. Designed as small-scale systems that accurately replicate your actual operating conditions, these units allow for empirical determination of optimal doses, contact times, and the real effectiveness of ozone against your specific contaminants.
As engineers and manufacturers, we do not believe in generic solutions. Our approach focuses on designing and configuring each pilot plant to fit your project, equipping it with the necessary monitoring and mixing technology to collect accurate data on-site. The use of these pilot systems eliminates technical uncertainty, optimizes future energy consumption, and ensures that the subsequent scaling to the final industrial system is a resounding, safe, and efficient success.
Pilot Plants Laboratory and Research Centers
Compact plants for the treatment of complex waters that include monitoring of injected ozone and unconsumed ozone, online parametric control, data logging, leak sensor, ozone destructor, etc...
Pilot Plants for Gas Oxidation and Ozonolysis Processes
These plants are designed for the oxidation of gaseous compounds and for chemical ozonolysis processes. They include gas pretreatment, probes, reactors, etc... Manufactured on a stainless steel bench.
Pilot Plants for On-Site Wastewater Treatment
These plants are designed based on the flow rate and the contaminants to be removed. They include everything necessary to simulate an ozone simulation process. They can be manufactured in technical rooms or in transportable containers.
Types of Ozonation Pilot Plants
Discover which type of Customized Ozonation Pilot Plant best fits your project.
Do you need help with the design of your next Customized Ozonation Pilot Plant?
Discover how we can help you enhance your production and take your project to the next level.
Contact us
Do you need help with the design of your next Customized Ozonation Pilot Plant?
Discover how we can help you enhance your production and take your project to the next level.
Contact us
Success cases of ZonoSistem Customized Ozonation Pilot Plants
Pilot Plant for Urban WWTP Sludge Treatment
Implementation of a pilot ozonation system focused on the minimization and improvement of biological sludge management in urban wastewater treatment plants.
The ozone treatment breaks down the cell walls of organic matter (cell lysis), achieving a drastic reduction in the final volume of sludge and optimizing the subsequent processes of anaerobic digestion and dehydration.
Emerging Contaminant Pilot Plant
Design of a testing platform specialized in the destruction of persistent compounds that are difficult to degrade, such as pharmaceuticals, pesticides, microplastics, and endocrine disruptors in wastewater.
This pilot system validates elimination rates exceeding 95%, ensuring that industries and municipalities can stay ahead of the most stringent environmental regulations.
Supercritical Water Pilot Plant
Projet développé pour l'étude et le traitement d'effluents industriels extrêmement complexes à l'aide d'une technologie combinée, dans des conditions de pression et de température critiques.
This pilot plant allows for the evaluation of the synergy of ozone in environments with maximum reactive demand, achieving the immediate decomposition of the most refractory organic load that traditional biological systems are unable to process.
Cooling tower, France
Zonosistem a mis en place des systèmes de désinfection à l'ozone dans de grandes infrastructures de réfrigération en France, garantissant un contrôle total de la légionelle conformément à la réglementation française très stricte.
Ce projet a permis de supprimer l'utilisation de biocides chimiques et de mettre en place une surveillance à distance complète, renforçant ainsi une gestion de l'eau efficace, sûre et sans rejet.
WWTP Sludge Treatment Pilot Plant
Deployment of a pilot ozonation system aimed at minimising and improving the management of biological sludge in urban wastewater treatment works.
Ozone treatment breaks down the cell walls of organic matter (cell lysis), resulting in a drastic reduction in the final sludge volume and optimising the subsequent processes of anaerobic digestion and dewatering.
Emerging Contaminant Pilot Plant
Design of a testing platform specialising in the destruction of persistent, hard-to-degrade compounds, such as pharmaceuticals, pesticides, microplastics and endocrine disruptors, in wastewater.
This pilot scheme achieves waste disposal rates of over 95 per cent, ensuring that industries and local authorities can stay ahead of the most stringent environmental regulations.
Supercritical Water Pilot Plant
Project developed for the research and treatment of extremely complex industrial effluents using combined technology under critical pressure and temperature conditions.
This pilot plant enables the synergistic effect of ozone to be assessed in environments with the most demanding reactive conditions, achieving the immediate breakdown of even the most stubborn organic load that traditional biological systems are unable to process.
Cooling tower, France
Zonosistem has implemented ozone disinfection systems in large cooling infrastructures in France, ensuring absolute control of Legionella under strict French regulations.
The project has enabled the elimination of chemical biocides and comprehensive remote monitoring, consolidating efficient, safe, and zero-discharge water management.